Nutraceutical Tablets Manufacturing Process: A Step By Step Guide
"Nutraceuticals merge nature and science to heal and nourish, shaping the future of preventive wellness."
What Are Nutraceutical Tablets?
Nutraceutical tablets are produced under strict quality control processes, which ensure that their regulatory standards are met and that promised health benefits are delivered. They also provide pure doses of bioactive substances, herbal extracts, vitamins and minerals that offer benefits for one’s health that go beyond basic nutrition.
Nowadays, people want to take care of their health more and more and that's why nutraceuticals have appeared as a new field between medicine and nutrition. These products are designed not only to improve health but also to prevent various illnesses. But how are these nutraceutical tablets made? Knowing the details about the nutraceutical tablets manufacturing process ensures proper consideration of the quality, safety and efficacy of each item.
In this blog, we’ll guide you through the step-by-step manufacturing process of nutraceutical tablets so you can clearly understand how these products are made.
Nutraceutical Tablets: Start to Finish
Research and Formulation Development
Active substances require broad examination along with their ideal dosages, which is the focus of this phase.To develop the right formulation we need to maximise how well the body absorbs it. Adding ingredients to hold the mixture together.
Raw Material Selection
To produce effective nutraceutical tablets, high-quality raw material is very important. Manufacturers get their ingredients from reputable providers who ensure their purity, potency and pure nature. Each batch of raw materials goes through detailed identity and safety testing.
Weighing and Mixing Ingredients
After getting the best raw materials, they are measured out to fit the standards. The active and inactive ingredients are blended together to create uniformity in each tablet. This step is very important to maintain stability in dosages.
Granulation Process
Granulation helps to convert a blend of powders into granules. Granulation also improves the flowability of powders and increases cohesion by compacting the mixture into tablets or granules with a machine. There are two types of granulation.
Dry Granulation: This method is used for ingredients that can be damaged by moisture.
Wet Granulation: A liquid can be added to form small granules which are dried afterwards.
Compression
Compression Using a tableting machine, granules are turned into tablets, which is step one of the compression process. Every tablet is precisely engineered to ensure that its form, weight, dosage and strength are accurate and potent.
Tablet Coating (If Needed)
Certain nutraceutical tablets are coated to enhance their attractiveness, hide bad tastes or regulate the release of active substances. The coating may be sugar, film or dissolvable only in the gut.
The manufacture of tablets is carried out in an orderly manner with integrated quality assurance measures. Each tablet is put through a number of checks, including:
Weight Variable: Checks for the scale of the tablet against its intended value.
Hardness and Softness: Measures how strong the tablet is and how easily it can break.
Dissolution Testing: It includes testing of the tablet to see if it dissolves or not and releases the active principle as planned.
Packaging and labelling
The last step is the packing of the tablets in blister packs, bottles, or any other suitable container. Ingredients and dosage, expiry date, and legal information should be properly implemented.
The Importance of Quality in Nutraceutical Production
The nutraceutical sector has strict regulations for the protection of consumers. The producers must follow the regulations of Good Manufacturing Practices (GMP) and must be certified by ISO, FDA or FSSAI.
Conclusion
In the competitive world of nutraceuticals, Aesthetic Softcaps, as leading nutraceutical tablet manufacturers, stand out as proof to innovation, quality and consumer-centric design. By the combination of advanced technology with a deep understanding of consumer needs, we deliver products that not only meet but exceed expectations.
